High-quality precision corrosion-resistant ceramic filler pumps

Overview of Ceramic filler pumps

Ceramic filler pumps are special pumps whose key components are made of ceramic materials. Ceramic has the advantages of wear resistance, corrosion resistance, high hardness and long service life. This kind of pump is mainly used for conveying corrosive, abrasive, or high-temperature liquid media, widely used in chemical, pharmaceutical, electronic, environmental protection and other industries. The working principle of ceramic filler pumps is similar to that of ordinary centrifugal pumps or positive displacement pumps, but with the advantages of ceramic material, they can better adapt to the harsh working conditions and ensure the stability and reliability of operation.

Features of Ceramic filler pumps

High abrasion resistance: Ceramic material has a very high hardness, second only to diamond, and can effectively resist the abrasion of solid particles, especially suitable for conveying media containing abrasive particles, such as slurry, gravel slurry, etc., and its service life is far longer than that of ordinary metal pumps.

Strong corrosion resistance: ceramic chemical stability, can withstand a variety of acids, alkalis, salts and other chemical media, suitable for work in complex chemical environments, widely used in chemical, pharmaceutical and other industries.

Good sealing performance: the use of ceramic packing seal or other advanced sealing technology can effectively prevent the leakage of the medium, but also avoid external impurities into the pump, to ensure the safety of operation and the purity of the medium.

Stable operation: the ceramic parts have high dimensional accuracy, small fitting clearance, stable operation, low noise, low vibration, long time continuous work, low maintenance cost.

Wide range of applications: it can convey high temperature and high pressure media with a wide range of working temperatures, which can meet the needs of different industrial scenarios. In addition, its compact structure, easy installation and operation, small footprint, and easy integrate into existing process systems.

Specifications table of Ceramic filler pumps

Parameter	Description	Typical Values/Range
Model Number	Unique identifier for the pump model	Example: CFP-100, CFP-200, etc.
Material	Main materials used in construction	Ceramic (Alumina, Zirconia), Stainless Steel, PTFE, etc.
Flow Rate	Volume of fluid the pump can move per unit of time	0.1 – 10 L/min (varies by model)
Head	Maximum height to which the pump can lift the fluid	5 – 50 meters (varies by model)
Inlet/Outlet Diameter	Size of the inlet and outlet ports	1/4″ – 2″ (varies by model)
Operating Temperature	Temperature range within which the pump can operate safely	-20°C to 150°C (varies by material and model)
Pressure Rating	Maximum pressure the pump can handle	0.5 – 10 bar (varies by model)
Viscosity Range	Suitable viscosity range for the fluid being pumped	1 – 1000 cP (varies by model)
Seal Type	Type of seal used to prevent leakage	Mechanical seal, Ceramic seal, Packing seal
Drive Type	Method of driving the pump (e.g., motor, manual)	Electric motor, Pneumatic, Manual
Motor Power	Power rating of the motor (if applicable)	0.1 – 1.5 kW (varies by model)
Voltage/Frequency	Electrical supply requirements (if applicable)	220V/50Hz, 110V/60Hz, 380V/50Hz
Weight	Total weight of the pump	5 – 50 kg (varies by model)
Dimensions	Physical dimensions of the pump (L x W x H)	200 x 150 x 300 mm (varies by model)
Certifications	Industry certifications and compliance standards	ISO 9001, CE, FDA (for food/pharma applications)
Applications	Typical industries and applications where the pump is used	Chemical, Pharmaceutical, Food & Beverage, Environmental, Mining
Warranty	Manufacturer’s warranty period	1 – 2 years (varies by manufacturer)

Applications of Ceramic filler pumps

The corrosion resistance of ceramic filler pumps makes them ideal for conveying equipment. For example, in sulfuric acid, hydrochloric acid, sodium hydroxide and other highly corrosive solutions delivery, ceramic pumps can effectively resist chemical erosion, to ensure the stability of the medium delivery, while extending the service life of the equipment, reducing maintenance costs.

The pharmaceutical process requires extremely high cleanliness and corrosion resistance of the equipment. Ceramic filling pumps with smooth inner walls, not prone to residual impurities, and corrosion resistance, to meet the pharmaceutical industry’s strict requirements for equipment. It can be used to convey medicinal liquids, intermediates and various chemical reagents to ensure the quality and safety of pharmaceutical production.

In the electronic manufacturing process, such as semiconductor production, chip manufacturing, etc., need to convey high-purity chemical reagents and ultrapure water. Ceramic filling pumps of high purity and low pollution characteristics to ensure the purity of the transport medium, to avoid the impact of impurities on the production process, thereby improving the quality and performance of electronic products.

In the field of environmental protection, ceramic filling pumps are often used in sewage treatment and exhaust gas treatment. For example, in the transmission of wastewater containing heavy metal ions, acidic or alkaline wastewater, the corrosion resistance of ceramic pumps can effectively prevent equipment corrosion and leakage, ensuring that wastewater treatment is carried out properly. In addition, in the process of waste gas treatment, ceramic pumps can also be used to convey chemical absorbent solution, to help remove harmful components in the waste gas.

Ceramic production processes require the transportation of abrasive materials such as kaolin and porcelain clay. The abrasion resistance of ceramic filled pumps allows them to withstand the wear and tear of these materials while maintaining stable conveying performance, ensuring that the pumps are able to withstand the wear and tear of these materials, while maintaining stable conveying performance.

In the field of the mining industry, ceramic filling pumps can be used to convey slurry, tailings. Its wear resistance and corrosion resistance can effectively resist the wear and corrosion of the slurry.

Company Profile

RBOSCHCO is a trusted global chemical material supplier & manufacturer with over 12 years of experience in providing super high-quality chemicals and Nanomaterials. The company exports to many countries, such as the USA, Canada, Europe, UAE, South Africa, Tanzania, Kenya, Egypt, Nigeria, Cameroon, Uganda, Turkey, Mexico, Azerbaijan, Belgium, Cyprus, Czech Republic, Brazil, Chile, Argentina, Dubai, Japan, Korea, Vietnam, Thailand, Malaysia, Indonesia, Australia, Germany, France, Italy, Portugal etc. As a leading nanotechnology development manufacturer, RBOSCHCO dominates the market. Our professional work team provides perfect solutions to help improve the efficiency of various industries, create value, and easily cope with various challenges. If you are interested, please send an email to sales1@rboschco.com

Payment Term

T/T, Western Union, Paypal, Credit Card etc.

Shipment Term

By air, by sea, by express, as customers request.

5 FAQs of Ceramic filler pumps

Q1: What is the corrosion resistance of the ceramic pump?

Ceramic pumps have excellent acid and alkali resistance, which can resist the erosion of all kinds of strong acids and alkalis, avoiding rust and rupture of the pump body, thus prolonging the service life of the equipment.

Q2: What about the filling accuracy of ceramic pumps?

Ceramic filling pump adopts high-precision advanced ceramic materials, made of special technology, with high product precision, and filling accuracy is generally ≤ 0.5%.

Q3: What is the service life and maintenance cost of the ceramic pump?

Ceramic pumps have a long service life and low maintenance costs, although their price is slightly higher, the comprehensive consideration is higher, especially suitable for some demanding industries.

Q4: What precautions should be taken when installing ceramic pumps?

The pump inlet should be lower than the surface of the liquid source, and as close as possible to the liquid source. When the installation position of the pump is higher than the liquid surface, and set up a liquid-filled screw hole or valve in the discharge pipe for filling the pump before starting. The suction pipe and the pressure outlet pipe should have their own bracket, and the inlet and outlet should be installed with the elastic receiver, so that the weight of the pipeline is not allowed to be borne directly by the pump.

Q5: What are the precautions for ceramic pump operation?

The ceramic parts of ceramic pumps can be damaged by thermal stress, so operation with sudden heat or cold should be avoided as much as possible. Pay attention to the steering when driving for the first time; reverse rotation is strictly prohibited. Before starting the pump, fill the bearing housing with lubricant to the horizontal center of the oil mark to avoid overheating of the bearings. When the pump is running, pay attention to the regular refueling of the bearing housing, the first oil change at 300 hours, and then every 3,000 hours for a replacement.