Multifunctional high-quality high-precision ceramic cutting blades

Overview of Ceramic Cutting Blades

Ceramic Cutting Blades are a high-performance cutting tool.This kind of insert is mainly used for processing high hardness metal materials, such as stainless steel, alloy steel and so on. In machining, it can realize high-precision and high-efficiency cutting with long service life, which can effectively reduce the production cost. Widely used in automobile manufacturing, aerospace, machining and other industries, it is an indispensable and important tool in modern industrial production.

Features of Ceramic Cutting Blades

High hardness: Ceramic materials have extremely high hardness, second only to diamond, and can easily cope with the cutting tasks of various high hardness materials, such as stainless steel, alloy steel, high temperature alloys, and so on. This high hardness makes it less prone to wear during the machining process and keeps the cutting edge sharp, thus improving machining precision and surface quality.

Good wear resistance: In the long cutting process, the blade wear rate is slow, long service life, reducing the frequency of tool replacement, and reducing production costs. Especially in the processing of high-hardness, high wear-resistant materials, its advantages are more obvious.

High temperature resistance: ceramic material has excellent high temperature resistance, and can maintain stable cutting performance in a high temperature environment. It does not soften or deform at high temperatures like traditional metal tools, so it can withstand higher cutting speeds and greater cutting loads, thus increasing productivity.

Strong chemical stability: ceramic inserts have good chemical stability to most metal materials, making it difficult for chemical reactions with the workpiece material, reducing tool wear and chemical corrosion of the surface of the workpiece, can ensuring the quality of the machining surface.

High precision: ceramic materials are processed with high precision, and the dimensional and shape precision of the blade can be well ensured. This makes the ceramic cutting blade in the processing of high-precision parts outstanding performance, can meet the requirements of precision machining.

Good environmental performance: ceramic inserts do not require to use of a lot of cutting fluid in the process of using, reducing the pollution of the environment. At the same time, its long service life reduces the frequency of tool replacement, further reducing resource consumption and waste generation.

Specifications Table of Ceramic Cutting Blades

Parameter	Description
Material	Base material used for the cutting blade
Hardness	Indicates the blade’s resistance to wear and deformation
Density	Mass per unit volume of the material
Fracture Toughness	Resistance to crack propagation under stress
Thermal Conductivity	Ability to conduct heat
Thermal Expansion Coefficient	Degree of expansion per degree of temperature increase
Maximum Operating Temperature	Highest temperature at which the blade can operate without degradation
Edge Radius	Radius of the cutting edge, affecting sharpness and durability
Cutting Speed	Recommended speed for cutting operations
Feed Rate	Rate at which the blade advances into the material
Depth of Cut	Maximum depth of cut per pass
Coating	Surface treatment to enhance performance
Application	Typical materials and industries where the blade is used
Size and Shape	Dimensions and form factor of the blade
Edge Type	Type of cutting edge

Applications of Ceramic Cutting Blades

Due to their excellent performance, ceramic cutting blades are widely used in many fields, especially in the machining industry.

Automobile manufacturing field: The machining precision and efficiency of automobile parts are extremely high. Ceramic cutting inserts can be used for machining engine blocks, crankshafts, connecting rods, and other key components, and can efficiently cut high-strength aluminum alloys and cast iron materials.

Aerospace: Aerospace parts are usually made of high-strength, high-temperature resistant alloys such as titanium alloys and nickel-based alloys. These materials have high hardness and are difficult to process, which makes traditional cutting tools difficult to handle. Ceramic cutting inserts, with their high hardness and high temperature resistance, can easily cope with the cutting needs of these materials to ensure the machining accuracy and surface quality, to meet the stringent requirements of aerospace parts.

Machining industry: In general machining, ceramic cutting inserts can be used to process a variety of metal materials. Its high cutting speed and low wear rate make it outstanding in mass production, which can significantly improve processing efficiency and product quality. For example, in mold manufacturing, ceramic inserts can be used to finish machining of high-hardness mold steel to ensure the dimensional accuracy and surface finish of the mold.

Wood processing field: Although ceramic blades are mainly used in metal processing, they are also used in wood processing. Some high-precision wood processing equipment, such as carving machines, milling machines, etc., will use ceramic inserts to process high-hardness wood or composite materials. The high wear resistance of ceramic inserts can ensure the service life of the tool, reduce the frequency of replacement, and improve productivity.

Company Profile

RBOSCHCO is a trusted global chemical material supplier & manufacturer with over 12 years of experience in providing super high-quality chemicals and Nanomaterials. The company exports to many countries, such as the USA, Canada, Europe, UAE, South Africa, Tanzania, Kenya, Egypt, Nigeria, Cameroon, Uganda, Turkey, Mexico, Azerbaijan, Belgium, Cyprus, Czech Republic, Brazil, Chile, Argentina, Dubai, Japan, Korea, Vietnam, Thailand, Malaysia, Indonesia, Australia, Germany, France, Italy, Portugal etc. As a leading nanotechnology development manufacturer, RBOSCHCO dominates the market. Our professional work team provides perfect solutions to help improve the efficiency of various industries, create value, and easily cope with various challenges. If you are interested, please send an email to sales1@rboschco.com

Payment Term

T/T, Western Union, Paypal, Credit Card etc.

Shipment Term

By air, by sea, by express, as customers request.

5 FAQs of Ceramic Cutting Blades

Q1: How to control the cutting speed when using ceramic cutting blades?

The cutting speed of ceramic cutting tools can be 2-10 times higher than that of carbide cutting tools, but too fast cutting speed may lead to rapid wear of the blade, while too slow cutting speed may lead to a decline in the quality of the cut, should be based on the hardness and nature of the material, choose the appropriate cutting speed.

Q2: Can ceramic cutting inserts be used for cutting under impact load?

Not suitable, ceramic materials, low flexural strength, poor impact toughness, are not suitable for low-speed, impact load conditions of the cutting process. Otherwise, it is easy to lead to blade breakage.

Q3: How to extend the service life of ceramic cutting inserts?

In the process of use, the appropriate cutting speed should be maintained to avoid lateral pressure or shear force, regularly check the wear of the blade, timely replacement of excessive wear or no longer sharp blade, while the workpiece is stably fixed on the appropriate table to prevent the workpiece from moving or sliding, increasing the risk of safety.

Q4: What is the difference between ceramic cutting blades and metal-ceramic blades?

Ceramic blades are mainly made of ceramic materials such as alumina and silicon nitride, while metal-ceramic blades are made of TiCN/TiC/TiN as the hard phase, with Co or Ni added as the bonding phase, and may be made of nitrides, carbides, and carbon-nitrides with the addition of other elements. In terms of performance, metal-ceramic blades have higher strength and toughness, but ceramic blades perform better in terms of hardness, high temperature resistance and chemical stability, and the applicable processing materials and scenarios are also different.

Q5: Will ceramic cutting blades break if dropped on the ground?

No, because the ceramic knife is made of ceramic powder through ultra-high temperature sintering, its texture is much tighter than ordinary ceramics, can accordingly withstand much greater pressure. However, care should be taken to avoid dropping or impacting the ceramic knife to avoid damaging the blade.